Extruders & Compounding Machines

ZSK Mc¹⁸ Twin Screw Extruder

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ZSK 70 Mc¹⁸ – with side feeder ZS-B and side devolatilization ZS-EG

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ZSK Mc¹⁸ – the optimum extruder for products with a high torque requirement such as engineering plastics and masterbatches

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Laboratory extruder ZSK 26 Mc¹⁸ – user-friendly, highly efficient and versatile, with interchangeable process section

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Maximum torque for highest throughput

The ZSK Mc¹⁸ high performance twin screw extruder is a superlative product. With its torque of 18 Nm/cm³, it has made a name for itself on the market as a throughput champion for products with high torque requirement such as engineering plastics. The 30% increase in torque compared to the predecessor extruder model ZSK Mc PLUS leads to increases in throughput of up to 100%. Therefore the ZSK Mc¹⁸ twin screw extruder ensures production with maximum economic efficiency. The optimum price/performance ratio, the extremely energy-efficient operation, the wide range of applications, and the associated high level of flexibility of the machine are additional advantages.

With its D_o/D_i of 1.55, the ZSK Mc¹⁸ strikes just the right balance. It has proven itself in the processing of products with high torque requirements and enables reliable scale-up within the entire Mc¹⁸ twin screw extruder series. In addition, it is possible to scale-up and modernize the ZSK Mc PLUS series to the Mc¹⁸ series.

Advantages of the ZSK Mc¹⁸ at a glance*

More than 30% increase of specific torque
Up to 100% increase in the throughput rate
Increased energy efficiency by reduced specific energy input
Greatly improved productivity
Improved compounding quality by gentle processing with a higher filling degree
Reduced compound temperature at much greater throughput rates
Flexible, wide area of applications
Proven high ZSK safety enabled by new designs and developments
Gentle product handling for maximum quality
Maximum flexibility in product changes and machine modifications
Optimum graduation of the machine sizes
Excellent mixing behaviour
Reliable scale-up
Very wide range of wear protection solutions
Comprehensive process engineering support
Flexible solutions for control system
Comprehensive after-sales services by worldwide Coperion service network
Large number of application-specific solutions to increase throughput and productivity, e.g. quick-release features, side devolatilization ZS-EG, Feed Enhancement Technology (FET)

* in comparison with the predecessor model ZSK Mc PLUS

Typical areas of application of the ZSK Mc¹⁸ twin screw extruder

Continuous processes with high energy consumption
Processing of all previously torque-limited products such as polyamide with glass, PBT with glass, glass fiber-reinforced polypropylene
Mixing and dispersing of pigments and additives
Reinforcement with glass, carbon and other fiber materials
Degassing of volatile components
Filling with talcum, calcium carbonate, sawdust or other fillers
Alloying
Reactive extrusion
Chemical reactions such as polymerization, polycondensation and polyaddition
Direct extrusion

Optimized Side Degassing ZS-EG easy and Side Feeder ZS-B easy

The new easy design of the ZS-B and ZS-EG permits much faster dismantling from the ZSK extruder process section and the twin screws can be changed very simple. Time for cleaning e.g. for recipe changes decreases obviously.

Electronically Secured Maintenance Opening at Gearbox Lantern

Coperion Extruders - Electronically Secured Maintenance Lock at Gearbox Lantern

The gearbox lantern of Coperion ZSK twin screw extruders can be optionally equipped with an electronically secured maintenance opening. As soon as the screw shafts come to a complete stop, service personnel can open the gearbox lantern without tools, guaranteeing secure, easier access to the screw shaft coupling.

This feature, which is available from a size of ZSK 32, significantly simplifies screw changes and maintenance, which again reduces the machine’s downtimes, thus contributing to greater efficiency of the system.

Technical data of the ZSK Mc¹⁸

ZSK	Max. torque per shaft [Nm]	Specific torque Md/a³ [Nm/cm³]	Max. screw speed [min⁻¹]	Max. motor power N [kW]	Screw diameter [mm]
18 MEGAlab*	38	11,3	1,200	10	18
26 Mc¹⁸	140	15	1.200	37	25
32 Mc¹⁸	315	18	1,200	83	32
45 Mc¹⁸	930	18	1,200	245	45
58 Mc¹⁸	2,000	18	1,200	528	58
70 Mc¹⁸	3,500	18	1,200	924	70
82 Mc¹⁸	5,700	18	1,200	1,504	83
92 Mc¹⁸	7,500	17	1,000	1,649	92
119 Mc¹⁸	15,300	17	1,000	3,364	118
133 Mc PLUS	20,000	15	1,000	4,398	133

* Laboratory extruder

Short delivery times – fast return on investment

Choose your ZSK extruder design from the variety of Coperion's Fast Track Options, and you can get the machine for your process task with a decisive advantage: a markedly reduced delivery time!